24V 100Ah Cleaning Robot Battery Solution

Customer core needs

This solution targets medium to large-scale cleaning scenarios such as commercial buildings, industrial parks, large supermarkets, underground parking garages, hospitals, and schools. It focuses on the core needs of customers in cleaning operations and precisely matches the compatibility requirements of the 25.6V 100Ah power specification, specifically including:

• Power and Range Requirements: The core requirement is a lithium battery with a stable 24V nominal voltage output. A large 100Ah capacity is needed to support the cleaning robot's continuous operation for extended periods without frequent charging stops. It must be adaptable to the dynamic power consumption of various cleaning modes, including sweeping, vacuuming, washing, and dust mopping, balancing strong power output with reasonable energy consumption control to prevent insufficient battery life from affecting cleaning progress.
• High Safety Requirements: The lithium battery must possess extremely high safety performance, eliminating safety hazards such as overcharging, over-discharging, short circuits, and fires. It must be suitable for complex cleaning scenarios such as densely populated areas, industrial dust, and humid environments. Simultaneously, it must have a long cycle life to adapt to high-frequency, long-term operation, reducing battery replacement frequency and costs.
• Scenario Adaptability Requirements: The lithium battery must be adaptable to the environmental differences of various cleaning scenarios, operating stably in a wide temperature range of -10~50℃, unaffected by low-temperature degradation and high-temperature bulging. Its protection level must meet standards, resisting dust and water stains, and suitable for complex environments such as underground parking garages and outdoor corridors. Its size and weight must be suitable for the cleaning robot's design, without occupying excessive space.
• Intelligent Operation and Maintenance Requirements: The lithium battery needs to be equipped with a comprehensive intelligent management system capable of real-time monitoring of core parameters such as battery level, temperature, and cycle count. It should support integration with the cleaning robot's main control system to achieve automatic recharging when low on power and automatic fault alarms. Simultaneously, the battery must be easily disassembled and maintained to reduce the difficulty and cost of later operation and maintenance.
• Compliance and Adaptation Requirements: The lithium battery must comply with relevant industrial safety and environmental protection standards, passing authoritative certifications such as CE, RoHS, and UN38.3, with no leakage of hazardous substances and no secondary pollution. It must also match the overall energy consumption standards of the cleaning robot to achieve high efficiency and energy saving, aligning with the needs of green and low-carbon development.

Industry Pain Points Analysis

In current medium to large-scale cleaning scenarios, the application of lithium batteries in cleaning robots generally suffers from numerous pain points and falls significantly short of core customer needs, becoming a key bottleneck restricting the efficient operation of cleaning robots. These issues are as follows:

• Insufficient Range and Power: Some lithium batteries exhibit unstable discharge, resulting in large fluctuations in power output. This makes them unsuitable for the power demands of multi-mode cleaning, and can even lead to mid-cycle shutdowns or insufficient power.
• Safety Hazards: Some lithium batteries use inferior cells and simple packaging, lacking a robust Battery Management System (BMS). This makes them prone to overcharging and bulging, over-discharging damage, short circuits, and fires, especially in industrial dusty or humid environments where safety risks are significantly increased.
• Scenario Adaptability: Lithium batteries have poor temperature adaptability. Capacity decay is severe at low temperatures (over 30% below -10℃), and they are prone to bulging and shortened lifespan at high temperatures. Insufficient protection makes them susceptible to dust and water damage, making them unsuitable for complex environments such as underground parking garages and outdoor spaces.
• Low Cycle Life: Lithium batteries have short cycle life (mostly less than 1500 cycles), requiring replacement after 2-3 years of use, resulting in high replacement costs.
• Compatibility issues: Some 24V 100Ah lithium battery cells have poor consistency, resulting in uneven capacity decay after long-term use, which leads to a decline in overall battery performance and further shortens the service life. This is a prominent industry problem in the current application of lithium batteries in cleaning robots.

24V 100Ah LiFePO4 Battery

LEAD-WIN 24V 100Ah Cleaning Robot Solution Details

This solution focuses on "high safety, long battery life, strong adaptability, and easy maintenance," employing a LEAD-WIN customized 24V 100Ah lithium iron phosphate battery pack. It integrates intelligent BMS management technology, all-scenario protection design, and modular integration, comprehensively addressing the pain points of lithium battery applications and providing stable and reliable core power support for cleaning robots. Specifically, it consists of five core modules, balancing professionalism and practicality:

24V 100Ah Customized LiFePO4 Battery Pack

The power system is the core of the cleaning robot's stable operation. This solution uses a customized 24V robot lithium iron phosphate battery pack, precisely matching the cleaning robot's power requirements, balancing range and safety. Specific parameters and advantages are as follows:

• Key parameters: Nominal voltage 25.6V, rated capacity 108Ah, operating voltage range 20V-29.2V, continuous charging current ≤30A, peak charging current ≤60A, continuous discharging current ≤60A, peak discharging current ≤80A, battery dimensions 312mm*256mm*150mm, weight 23kg. It adopts an 8S2P series-parallel combination design, supports RS485 communication protocol, and enables real-time battery status monitoring.
• Battery life advantages: The 108Ah large-capacity design, combined with a low-power power control module, allows for continuous operation for up to 6 hours under comprehensive working conditions, covering an area of ​​1100-5400㎡ (depending on the equipment model). Frequent charging is unnecessary, significantly improving cleaning efficiency; it supports fast charging mode, fully charging in 2-3 hours, meeting all-weather operation needs.
• Safety Advantages: The built-in BMS battery management system provides multiple functions including short-circuit protection, overcharge protection, over-discharge protection, overcurrent protection, temperature protection, and equalization protection, effectively preventing battery damage and extending service life. The lithium iron phosphate battery offers high safety, with no risk of explosion or fire, making it suitable for densely populated environments such as industrial and public service settings.
• Compatibility Advantages: The battery pack is encapsulated in a sheet metal shell with an IP54 protection rating, effectively preventing dust, water, and impact, making it suitable for complex environments such as outdoor spaces and underground parking garages. Its compact size allows for flexible integration into various cleaning robot bodies without taking up excessive space, and it is compatible with different models of cleaning equipment.

Intelligent Management Module

The 24V 100Ah LiFePO4 battery incorporates a built-in intelligent BMS battery management system, enabling seamless integration between the lithium battery and the cleaning robot. This creates an integrated management system encompassing monitoring, early warning, and maintenance, reducing maintenance complexity and extending battery lifespan. Furthermore, it draws upon experience in intelligent lithium battery management for industrial robots to optimize functional design.

• Real-time monitoring: The BMS system collects key parameters such as battery level, voltage, current, temperature, cycle count, and cell consistency in real time, and transmits the data synchronously to the cleaning robot's main control system and remote monitoring platform.
• Intelligent early warning and protection: When abnormal conditions such as overcharging, over-discharging, overcurrent, or cell inconsistency occur, the BMS system immediately issues an alarm signal and simultaneously cuts off the discharge/charge circuit to prevent battery damage.
• Intelligent balancing management: For multi-cell series-parallel designs, the BMS system has a cell balancing function, adjusting the voltage of each cell in real time to ensure cell consistency and prevent overall battery performance degradation due to uneven cell degradation.
• Data traceability and analysis: The system automatically records battery operating data, fault information, charge/discharge records, etc., generating visual reports. This provides data support for customers to optimize battery usage habits and rationally plan maintenance, helping them reduce maintenance costs and improve the utilization rate of the battery throughout its entire life cycle.

Adaptable to cleaning needs in multiple scenarios

To address the specific needs of different cleaning scenarios, this solution features specialized optimizations in equipment design, ensuring that the 24V 100Ah cleaning robot can flexibly adapt to various situations. The specific adaptation design is as follows:

Indoor Scene Adaptation: Designed for indoor environments such as buildings, shopping malls, and hospitals, the equipment features a compact design with an adjustable height, allowing for flexible movement between elevators, corridors, and shelves. Its cleaning mode emphasizes precision, effectively cleaning hard-to-reach areas such as floor crevices and corners, meeting high-standard cleaning requirements.

Industrial Scene Adaptation: For industrial parks and factories, the equipment boasts an IP68 protection rating, withstanding temperatures up to 85℃ and resisting sand and dust corrosion, handling complex pollutants such as industrial dust and oil.

Public Scene Adaptation: Designed for public scenes such as parks, train stations, and schools, the equipment features a large-capacity water tank (12-100L, depending on the model), enabling continuous cleaning over extended periods.

Extreme Environment Adaptation: The battery pack and core components feature low-temperature protection, allowing normal operation at -10℃ and stable operation at 50℃, eliminating concerns about environmental temperature affecting performance. In dimly lit environments such as underground parking garages, it is equipped with a high-definition camera and infrared sensors to ensure accurate navigation and reliable obstacle avoidance.

Improve return on investment

This solution addresses the entire process of lithium battery procurement, use, maintenance, and replacement. Through technological optimization and business model innovation, it helps customers reduce overall costs, improve return on investment, and balance cost-effectiveness with practicality.

Optimized Procurement Costs: Leveraging a complete supply chain, we procure high-specification cells and components in bulk, reducing lithium battery procurement costs. Our design combines standardization and customization, allowing for flexible adjustments to battery configurations based on customer needs, avoiding unnecessary functional waste and providing cost-effective product solutions. Tiered discounts are also available based on purchase volume.

Reduced Usage Costs: The 24V 100Ah lithium battery offers long-lasting performance, reducing charging frequency and energy costs. Daily power consumption is only 2-3 kWh, saving over 60% annually compared to traditional lead-acid batteries. Its long cycle life (5-8 years) eliminates the need for frequent replacements, significantly reducing battery replacement costs.

Reduced Maintenance Costs: Our intelligent BMS system provides early warnings of faults, reducing repair costs and downtime losses. The simplified maintenance process eliminates the need for specialized maintenance personnel, reducing labor costs.

Improved overall benefits: The stable performance of lithium batteries can improve the operating efficiency of cleaning robots, reduce work interruptions caused by battery failures, and indirectly reduce labor replacement costs; the long service life and high reliability can improve the overall operating efficiency of cleaning robots, shorten the investment return cycle, and increase the return on investment by more than 30% compared with traditional lithium battery solutions.

Applicable Scenarios

The 24V 100Ah LiFePO4 battery solution is specifically designed for the needs of cleaning robots in medium to large-scale cleaning scenarios. It is widely applicable to various cleaning robots equipped with 24V power systems, including:

• Commercial Scenarios: Suitable for large shopping malls, supermarkets, office buildings, hotels, convention centers, etc., and compatible with commercial floor scrubbers, sweeping robots, and other equipment.
• Industrial Scenarios: Suitable for industrial parks, production plants, automated warehouses, logistics parks, etc., and compatible with industrial-grade sweeping and scrubbing robots to handle industrial dust and oil stains.
• Public Scenarios: Suitable for hospitals, schools, train stations, airports, parks, underground parking garages, etc., and compatible with public area cleaning robots to meet high-frequency, large-area cleaning needs.
• Other Scenarios: Suitable for large venues, sports centers, high-end communities, outdoor plazas, and other scenarios requiring high-frequency, long-term cleaning, and compatible with various 24V 100Ah cleaning robots.

Regarding LEAD-WIN lithium battery service guarantee

We always prioritize customer needs, providing end-to-end service support around the 24V 100Ah lithium battery for our cleaning robots. This ensures smooth solution implementation and stable battery operation. We also adopt industry-leading service standards to improve service quality.

Customized Services: We customize exclusive 24V 100Ah lithium battery solutions based on the customer's cleaning robot model, operating scenario, and battery life requirements. We optimize battery size, interface, protection level, and other configurations to ensure perfect compatibility. We can also optimize battery performance parameters according to customer needs.

After-sales Service: We provide 24/7 fault response service. Upon receiving a fault notification, we provide remote guidance within one hour to ensure the battery is restored to operation as quickly as possible. Regular on-site inspections are conducted to check for potential battery problems and perform capacity calibration and system upgrades.

Training Services: We provide specialized training on lithium battery operation, maintenance, and troubleshooting to ensure customers can independently manage and perform basic battery maintenance, reducing operating costs. Online training support is also provided for convenient learning anytime.

Warranty Services: The lithium battery unit has a 3-year warranty, and the battery cells have a 5-year warranty. During the warranty period, we provide free component replacement and repair services, lifetime technical support and battery upgrade services, and a used battery recycling service to help customers achieve green and environmentally friendly operations.

Summary

LEAD-WIN's 24V 100Ah lithium battery solution for cleaning robots is supported by lithium iron phosphate core technology, with intelligent management, full-scenario adaptability, and low-cost operation and maintenance as its core advantages. It deeply addresses the pain points of lithium battery applications in the industry, providing cleaning robots with stable, reliable, and efficient core power support. We always adhere to the principles of professionalism, innovation, and pragmatism, providing customers with customized, cost-effective lithium battery solutions to help them achieve digital and unmanned upgrades in cleaning operations, reduce overall costs, improve cleaning efficiency and quality, and seize the initiative in the transformation of the smart cleaning industry.