Customized Service

Software Control Strategy Customisation for Lithium Battery Systems

The software control strategy has a decisive role in the vehicle/device and power battery system and is the key to the proper functioning of the system.
Customisable software strategy for vehicle/equipment control of battery operating state
Customisable software strategies for the autonomous control of the battery system's operating state
Special software control strategies can be customised to meet certification requirements

Hardware Customisation Requirements

Support customisation requirements for power lithium battery systems for vehicle/equipment platforms in a full range of scenarios

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The Differences Between Safety Certifications

IEC62619 is the authoritative certification standard for lithium-powered batteries introduced by the International Electrotechnical Association. Its core focus is on safety and protection measures for internal circuits, so to meet safety needs, the number and type of electrical components inside the battery system are more than other similar types, but it has no special requirements for internal devices or materials in terms of flame retardancy or other properties.
UL2271 is the most authoritative certification standard for lithium battery products in the United States, introduced by Underwriter Laboratories Inc. in addition to requiring the ability to break the main voltage circuit a second time when the battery detects the failure of a protective electrical device, such as a mos or relay or temperature sensor. It also requires that the internal non-metallic components have the corresponding UL certification. As a result, the manufacturing costs of UL certified products are generally higher.

What are the procedures for LEAD-WIN's customized lithium battery service?

Anhui LEAD-WIN New Energy Technology Co., Ltd. provides customized services for most industries, following a standardized end-to-end process: demand alignment → solution design → sample verification → mass production → after-sales maintenance. This balances the flexibility of non-standard customization with the stability of mass delivery. The core process is as follows:

1. Demand Matching and Solution Evaluation: The LEAD-WIN technical team will quickly review the feasibility of the solution, material matching, cost range, and delivery cycle based on your equipment's basic battery requirements, providing a preliminary assessment and draft quotation within 1-3 working days.

2. Customized Solution Design: We repeatedly discuss details with the client until both parties confirm the final version of the lithium battery solution.

3. Contract Signing and Sample Delivery: All tests are completed before shipment. Samples are then sent and testing guidance is provided. After the client completes on-site verification, a sample confirmation form is signed.

4. Mass Production and Quality Control: From the preparation of materials for mass production to standardized production (implementing full-process process control), and finally, full inspection of finished products before shipment.

5. After-sales Maintenance: Providing technical support and after-sales service.

Why do businesses need to choose lithium battery customization services?

Enterprises typically choose customized lithium battery services to ensure the lithium batteries precisely match their product's technical needs, structural limitations, and commercialization goals, rather than being forced to conform to the size, interface, or performance of "standard batteries." Common reasons include:

1. Size/shape limitations due to internal battery compartment space;

2. Electrical parameters need to better suit load characteristics;

3. Interface, installation, and overall assembly efficiency requirements;

4. Greater control over reliability, environmental, and safety strategies;

5. Certification and compliance, transportation, and export requirements;

6. Product differentiation and user experience;

7. Supply chain and lifecycle management.

Which industries are suitable for customized lithium battery services?

Lithium battery customization services have penetrated almost all fields that require "mobile power" or "high energy density power," including consumer electronics, medical devices, industrial robots & automation, energy storage, electric vehicles, instrumentation and military, commercial cleaning and garden tools, etc.

What are the advantages of customized lithium battery services compared to standard products?

The advantages of customized lithium battery services are mainly reflected in three dimensions: adaptability, controllability, and systemicity. It's not just about buying a battery; it's more like developing a core component specifically for your device.

Specific advantages are as follows:

1. Optimal space utilization: Customization can fully utilize every millimeter of irregular space (such as corners, thin layers, and edges) within the device's battery compartment, resulting in a more compact and lightweight final product, or increasing battery capacity without increasing size.

2. Precise matching of electrical performance: Voltage, capacity, discharge rate, and other electrical performance parameters are precisely adapted to the device's requirements.

3. Higher integration and simpler assembly: Customization allows for direct customization of connectors, cable lengths, cable routing, and mounting clips to meet specific needs.

4. More targeted safety and reliability strategies: Customized lithium batteries can incorporate specific shock absorption, IP waterproof ratings, temperature control, and special protective materials into the structure, and protection logic tailored to your device's characteristics can be configured in the BMS (Battery Management System).

5. Lifecycle Management and Stable Supply: Customization typically involves frozen specifications, batch traceability, and change approvals, making it particularly suitable for industrial or commercial equipment with long lifecycles, reducing long-term maintenance risks.

6. Systematic Function Expansion: Communication, Bluetooth monitoring, low-temperature self-heating, fast charging protocol integration, etc.

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